Flat Iron Brackets
Weight Range ： 0.5g–500kg
Dimensional tolerance ： ±0.1mm
Thickness ： 1mm-100mm
Flat iron brackets are the basic connecting and supporting elements. The material thickness ranges from 1 mm to 100 mm. This addresses a variety of requirements, from lightweight structures to heavy-duty load-bearing frames. In terms of machining accuracy, advanced stamping and numerical control technology can ensure that the critical dimension tolerance is stable within plus or minus 0.1 mm. This ensures a precise alignment during assembly. This combination of flexibility and precision makes it a reliable choice for mechanical equipment and building construction.
The bracket provides a flexible surface treatment solution. Users can customize the zinc or nickel plating coating according to the application environment. Coating thickness is usually not less than 3 microns, can effectively build a physical barrier. These coatings provide corrosion resistance for more than 72 hours as verified by standard salt spray tests. This significantly increases the life of the product in a humid environment. This feature provides long-term and reliable value assurance for users.
Parameter
JOYEAR offers clients all over the world high-volume, highly effective export solutions for industrial components. We craft our custom metal products with skill. Our skilled team will accurately create tangible parts that meet your requirements if you send us your design files, whether they are digital drafts or prototypes.
| Property | Mild Steel | Stainless Steel | Aluminum Alloy | Brass |
|---|---|---|---|---|
| Yield Strength | ≥ 250 MPa | ≥ 205 MPa | ≥ 240 MPa | ≥ 125 MPa |
| Density | 7.85 g/cm³ | 7.93 g/cm³ | 2.70 g/cm³ | 8.50 g/cm³ |
| Electrical Conductivity | Poor | Poor | Excellent | Outstanding |
| Environmental Resistance | Poor | Excellent | Good | Good |
| Salt Spray Test (NSS) | 72-96 hours | ≥ 500 hours | ≥ 200 hours | ≥ 100 hours |
Drawing Design & Confirm
Obtain drawings from clients or produce drawings using their samples or specifications.
Both parties attest to the drawings, product raw materials, surface treatment, and other specifics.
Benefits
Excellent economy and cost-effectiveness
Stamped flat iron brackets are extremely low cost. When produced in high volumes, each part costs just a few cents. Compared with CNC or casting processes, it can save more than 60% of costs.
This is due to the fully automatic stamping production line. The production line is extremely fast and can produce dozens to hundreds of parts per minute. It significantly reduces labor and material costs per piece.
High production efficiency and consistency
The production efficiency of the stamping process is very high. A stamping cycle only takes 0.5 to 2 seconds. The daily output of a single station can reach tens of thousands of pieces.
At the same time, the mold ensures extremely high consistency of the product. The critical dimensional tolerance can be stably controlled within ±0.1 mm. This ensures a smooth assembly process. It also significantly reduces assembly errors and adjustment time.
Flexible and diverse surface treatments
Flat iron brackets are compatible with various surface treatments. For example, electroplated zinc can withstand more than 72 hours of neutral salt spray testing. Powder coating can provide a protective layer of 60 to 120 microns.
These treatments enhance corrosion resistance and aesthetics. This makes it adaptable to a variety of environments, from indoors to outdoors. At the same time, it also meets the color requirements of the product.
Easy installation and compatibility
Its design simplifies the installation process. The mounting holes usually match M4, M5, M6 and other standard fasteners. The common waist-shaped hole design provides installation adjustment tolerance.
This tolerance range is between ±1 and 2 mm. This facilitates on-site debugging and alignment. This design greatly reduces installation time and reduces reliance on special tools.
why choose us
► Design is flexible and adaptable
- The design is flexible and adaptable. The shape of the holes can be customized. Support rapid design iteration. The mold can be easily modified to achieve complex structures.
► Durable and corrosion-resistant
- Durable and corrosion resistant. After electro-galvanizing treatment, it can pass the 72-hour salt spray test. Ensure long-term and reliable use in harsh environments.
► Easy and quick installation
- Installation is quick and easy. Standard bolt holes match M4-M6 bolts. The waist-shaped hole provides ±2mm adjustment tolerance. Save installation and debugging time.
► Multifunctional integrated design
- Multifunctional integrated design. One bracket integrates multiple functions such as support and positioning. It can replace multiple parts, simplify the structure and reduce costs.
Price & Order
Provide a quote, ensure that the order quantity is accurate, and include all relevant details.
Such as the terms of trade, the terms of payment, the type of packaging, etc.
Production & Shipping
Follow the original drawings and samples exactly when producing the goods.
Following a last check, it was carefully packed and delivered to the customers.
Conclusion
JOYEAR is a respected hardware manufacturer with twenty years of experience in the industry. We have built a strong reputation and technical expertise through dependable, excellent production. Our staff provides solutions that are specifically designed to meet your needs. We work closely with you to make any special custom designs a reality. We also incorporate and recommend related products based on your applications to maximize purchasing value and operational efficiency.
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