CNC machining is a material reduction manufacturing process in which the motion of the machine tool is precisely controlled by computer programming.
Using CAD models to generate G-code commands to drive milling cutters, turning tools, drills, etc. in high-speed rotation to remove a specific part of the material blank, and gradually shape the blank into a precision three-dimensional part. Its essence is the core technology of modern manufacturing that is digitalized, highly flexible, and highly repeatable, covering operations such as Milling, Turning, and Drilling.
Waterjet Cutting
Waterjet cutting enables cold processing of diverse materials without thermal distortion.
High-Speed Milling
High-speed milling achieves exceptional precision and efficiency in hardened materials processing.
5-Axis Simultaneous Machining
Five-axis synchronization enables complex contour machining with micron-level precision in single setup.
Parameter
JOYEAR is family business created in 2008, focusing on providing large-scale and efficient industrial parts export services to global customers.JOYEAR has a high-precision metal product customization service. You only need to provide your drawings or 3D models, and our professional team can transform them into physical objects. Our product materials include: carbon steel, mild steel, structural steel, stainless steel, aluminum, copper, etc. Material forms include: sheets, profiles, tubes, round materials, flat materials, square materials, etc.
|
Parameter/Material |
Aluminum |
Mild Steel |
Stainless |
Titanium |
Brass |
|
Thickness (mm) |
1-100 |
1-100 |
1-120 |
1-120 |
1-100 |
|
Weight(g) |
0.5-5x105 |
0.5-5x105 |
0.5-5x105 |
0.5-5x105 |
0.5-5x105 |
|
Tool Material |
Diamond Coated |
Carbide (K10) |
Carbide+TiAlN |
Carbide+TiCN |
Uncoated Carbide |
|
Cooling Method |
Air/MQL |
Emulsion |
High-pressure Oil |
Oil Mist |
Dry/Air |
Products Process
This step begins with importing the CAD model into the CAM software, where the system automatically analyzes the geometric features and generates optimized toolpaths, while setting parameters such as cutting speeds and feed rates, and finally outputting standard G-code instructions.
We ensure clamping and positioning accuracy by holding the workpiece in a mechanical vise or vacuum chuck, using a contact probe to automatically probe the datum and establish a coordinate system, and working with a laser tool setter to accurately measure tool length compensation.
CNC system needs to synchronize the control of 3-5 axes of motion, real-time adjustment of tool inclination to avoid interference, to achieve ± 0.01mm surface accuracy, the typical machining efficiency of three axes compared to the three-axis increase by three times, especially suitable for impeller, aerospace structural components and other complex geometries molding.
This process includes vibratory polishing to remove microscopic burrs, followed by full-size scanning through the CMM, comparing the original CAD model to generate a deviation report, and controlling critical dimensional tolerances to within ±0.01mm, ultimately ensuring that the part complies with EU standards.
Our product range includes:
Materials: Carbon steel / Mild steel / Structural steel / Stainless steel / Aluminum / Copper, etc.
Forms: Sheets / Profiles / Tubes / Round bars / Flat bars / Square bars, etc.